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Vinyl PVC Compounds

KLJ has an installed capacity of about 55000 TPA for customized PVC compounds and other polymers. Special PVC Compounds are manufactured for a wide range of applications to meet the requirements of our image and quality conscious customers. The compounding plant is also being upgraded with fully automated and dedicated compounding line for medical and food grade applications.

Wire & Cables Telecom Automotive Electrical House wiring
Footwear Uppers Insoles Unit soles Slippers etc..
  • Automotive Appliances
  • Medical applications
  • Specialty Industrial products
  • Master batches
  • Hose and Tubing
  • Sports
PVC Compounds for above applications are designed and manufactured according to the requirement of end product manufacturers.


PVC Compounds – Footwear Grade (Microlon)

Test Parameter Specific Gravity Hardness Thermal Stability @ 200°C (Min.) Tensile Strength (Min.) Elongation at Break (Min.) Processing Temperature
Unit NA Shore A Minutes Kg/cm2 % °C
Test Method Grade ASTM D:792 ASTM D:2240 IS:5831 ASTM D:638 ASTM D:638
BM-4L (CZ-1) 1.20±0.03 65±3 20 70 200 145-175
BM-50/50 B 1.27±0.03 65±3 20 70 200 145-175
BM-54B 1.20±0.03 66±3 20 70 200 145-175
BM-55K (C) 1.16±0.03 60±3 20 40 150 145-175
HS 75 1.22±0.03 75±3 15 130 140 150-175
BM-75 1.32±0.03 75±3 15 130 140 150-175
HS-85 1.25±0.03 85±3 20 150 130 150-180
BM-100 1.33±0.03 95±3 20 180 110 155-185
KLBM-2 1.17±0.03 50±3 20 50 150 135-170
A1 1.23±0.03 50±3 12 70 200 135-170
KLJ-EXP-Bk2 1.18±0.02 63±3 25 50 200 140-170


PVC Compounds – Footwear Grade (Compact)

Test Parameter Colour Specific Gravity Hardness Thermal Stability @ 200°C (Min.) Tensile Strength (Min.) Elongation at Break (Min.) Processing Temper-ature
Unit NA NA Shore A Minutes Kg/cm2 % °C
Test Method Grade Visual ASTM D:792 ASTM D:2240 IS:5831 ASTM D:638 ASTM D:638  
Q - 3 Natural/ Black 1.23±0.02 60±3 20 110 350 145-175
Q - 3E Transparent 1.27±0.02 65±3 15 115 375 145-175
Q – 65 Spl Black/ Brown Black/ Brown 1.20±0.02 65±3 25 105 350 145-175
Q – 68 Spl Black (A) Black/ Brown 1.21±0.02 68±3 25 120 350 150-175
Q – 80 (Z) Black/ Brown Black/ Brown 1.21±0.02 76±3 10 125 320 150-175
S – 4 Z Black/ Nat/ Brown Black/ Natural/ Brown 1.27±0.02 66±3 10 115 350 145-175
SG – 5 Black Black 1.28±0.02 50±3 15 75 350 145-175
SG – 75 Z Brown/ Black Black 1.28±0.02 70±3 10 120 325 145-175
AR - 50 Brown/ Black 1.26±0.02 50±3 15 80 375 145-175
AR - 60 Natural/ Black 1.24±0.02 60±3 14 100 350 145-175
IQ - 55 Natural/ Black 1.26±0.02 55±3 15 90 400 145-175
Q – 3Z Black Black 1.23±0.02 62±3 10 350 - 145-175
S – 4Z Nat/ Black Opaque 1.21±0.02 66±3 10 350 - 145-175
IQ - 65 Natural/ Black 1.27±0.02 65±3 15 115 375 145-175


PVC Compounds Profile for Automotive Applications

Test Parameter Colour Specific Gravity Hardness Thermal Stability @ 200°C (Min.) Tensile Strength (Min.) Elongation at Break (Min.) Processing Temperature Applications
Unit NA NA Shore A Minutes N/mm2 % °C
Test Method Visual ASTM D:792 ASTM D:2240 IS:5831 IS:10810 Part7 IS:10810 Part7
NP 40 Black 1.16±0.02 45±2 40 5 350 145-180 Matte Surface
NP 45 Black 1.16±0.02 45±2 20 8 400 130-170 Matte Surface
NP 50 BK Black 1.18±0.02 55±2 30 10 400 130-170 Matte Surface
NP 60 PPT Black 1.29±0.02 65±2 50 9 300 130-170 Matte Surface, Profiles
NP -60 Natural/ Black 1.30 ± 0.02 60±2 50 11 380 145-180 Matte Surface
NP-60 BG Black 1.30 ± 0.02 60±2 35 11 350 145-180 Matte Surface
NP -63 FF Black/ Blue/Red 1.30 ± 0.02 75±2 50 12.5 350 140-180 Glossy Surface, Luggage Strips
NP-65 Natural 1.31±0.02 65±2 30 11 350 140-180 Matte Surface
NP –65D* Black 1.17 ± 0.02 65±2 45 12.5 400 150-180 Heat, UV & Low Temperature Resistance
NP -65 PR Black 1.18 ± 0.02 65±2 35 13.5 400 145-180 Glossy Surface
NP-65 SUPPER Black 1.23±0.02 65±2 60 11 360 145-180 Glossy Surface,Low Temperature Resistance
NP -70 G Gray 1.25 ± 0.02 70±2 35 14 350 150-185 Matte Surface,
NP -75 Natural 1.22 ± 0.02 65±2 50 13.5 350 145-180 Glossy Surface
NP -75 PR Black 1.31 ± 0.02 75±2 50 15 300 130-150 Heat, UV & Low Temperature Resistance
NP-75 BK Black 1.22 ± 0.02 71±2 50 12.5 300 130-150 Matte Surface
NP -80 Gray/ Black 1.33 ± 0.02 80±2 55 15 250 150-185 Glossy Surface
NP -80 (SPL) Black 1.31 ± 0.02 80±2 35 17 290 135-150 UV & Ozone Resistance
NP -80 FF Black/ Blue/ Red 1.30 ± 0.02 80 ±2 55 17 290 140-180 Glossy Surface, Luggage Component
NP -90 Natural/ Black 1.30 ± 0.02 90±2 50 18.5 250 150-190 Glossy Surface
NP-90K Natural 1.25±0.02 88±2 50 17 250 150-185 Glossy Surface
NP-90(SPL) Black 1.24±0.02 90±2 60 21 260 140-170 Heat UV& Low Temperature Resistance
NP To -1G Gray 1.24 ± 0.02 70±2 50 12 300 145-180 Glossy Surface, Profiles
KLJ-40 BK BJ Black 1.23 ± 0.02 45±2 30 8 350 145-180 Glossy Surface, Moulding
KLJ -50 BK BJ Black 1.23 ± 0.02 50±2 30 8 350 145-180 Glossy Surface, Moulding
KLJ-55 BK Black 1.28±0.02 55±2 40 8 350 145-180 Glossy Surface,Moulding
KLJ-65 BK Black 1.70±0.02 65±70 35 12.5 400 145-180 Glossy Surface Extrusion
KLJ -80 Natural/ Black 1.20 ± 0.02 66±2 25 12 300 145-180 Glossy Surface, Extrusion
KLJ FT BK/Pink Black/Pink 1.27±0.02 76±2 30 15 320 150-185 Fuel Tubing
BT-60FL Natural 1.20±0.02 60±3 65 9.8 350 130-150 Glossy Surface Extrusion
HNPV –50 BLACK Black 1.16±0.02 55±2 20 80 400 145-175 Rubber Compound for high temperature corrosion
HNPV –65 Black 1.18±0.02 65±2 20 100 350 130-150 resistant application eg. Automobile components


PVC Compounds - Wire & Cable

Test Parameter Specific Gravity Hardness Thermal Stability @ 200°C (Min.) Before Tensile Strength (Min.) Ageing Elongation at Break (Min.) After Temp. Ageing Tensile Strength (Min.) Elongation at Break (Min.) Volume Resistivity (Min.)(Min.) Loss @ 130°C/ 3 Hrs Volatile IS:5831 : 1984 Confirm to Standard Application
Unit NA Shore A Minutes N/mm2 % °C % % ohm-cm %
Test Method Grade ASTM D:792 ASTM D:2240 IS:5831 IS:10810 Part7 IS:1081 Part7 IS:10810 Part7 IS:10810 Part7 IS:1081 Part7 IS:3396
KLJ-01 1.35±0.02 92±2 130 22 210 100 ±10 ±10 8x1014 0.5 IS : 5831 : 1984 Insulation above 3.3 KV
KLJ-09C 1.32±0.02 94±2 130 20.5 200 135 ±25 ±25 5x1014 0.5 IS : 5831 : 1984, ASTM T13 Heat resistance upto 105°C
KLJ-11C 1.36±0.02 94±2 140 19.5 225 135 ±25 ±35 0.8x1014 0.5 IS : 5831 : 1984, ASTM T13 Heat resistance upto 85°C
KLJ-20 1.43±0.02 91±2 80 18.5 225 80 ±5 ±8 0.4x1014 0.5 IS : 5831 : 1981T GP Sheathing & Insulation
KLJ-20LF 1.40±0.02 88±2 60 18.5 225 80 ±5 ±8 0.4x1014 0.5 IS: 5831 : 1984 GP Sheathing & Insulation, Lead Free
KLJ-22 1.31±0.02 88±2 60 18 250 80 ±6 ±8 0.8x1014 0.5 ASTM Ti1 GP Insulation upto 1.1 KV, Fast Extrusion
KLJ-22A 1.33±0.02 89±2 60 20 225 80 ±6 ±8 0.8x1014 0.5 ASTM Ti1 GP Insulation & Sheathing, suitable for – 40°C
KLJ-23 1.32±0.02 91±2 120 21 250 80 ±5 ±7 0.4x1014 0.5 IS: 5831: 1984, ASTM Ti1 Insulation upto 3.3 KV
KLJ-28 1.41±0.02 90±2 80 18 225 80 ±6 ±8 0.6x1014 0.5 IS: 5831 : 1984, ASTM Ti1 GP Sheathing & Insulation
KLJ-93FR* 1.47±0.02 93±2 100 18.5 200 100 ±15 ±15 0.5x1014 0.5 IS : 5831 : 1984 FR Sheathing & Insulation
KLJ-34 1.45±0.02 84±2 50 15 260 80 ±10 ±15 NA 0.5 IS : 5831 : 1984, ASTM Ti2 Soft Sheathing, Co-axial wire
KLJ-35 1.36±0.02 86±2 50 18 270 80 ±7 ±9 0.2x1014 0.5 IS : 5831 : 1984, ASTM Ti2 & 5 Soft Insulation & Sheathing
KLJ-36 1.35±0.02 90±2 100 17.6 200 100 ±10 ±12 0.3x1014 0.5 IS : 5831 : 19841 Insulation & HR Sheathing
CG-1LT 1.21±0.02 73±2 70 17 300 100 ±10 ±107 NA 0.3 Low Temp-55°C Insulation
CG-10R 1.48±0.02 88±2 70 17 240 80 ±15 ±15 NA 0.5 IS : 5831: 19841 GP Sheathing
CG-DW 1.36±0.02 93±2 100 22 220 100 ±6 ±8 5.0x1014 0.5 IS : 5831: 19841 Drip Wire, Jumper Wire
CG-FRL SD1** 1.62±0.02 96±2 100 14 150 100 ±10 ±10 NA 0.5 ASTM 2843 & 2863 Flame Retardant & Low smoke


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