KLJ has an installed capacity of about
55000 TPA for customized PVC compounds and other polymers. Special PVC
Compounds are manufactured for a wide range of applications to meet the
requirements of our image and quality conscious customers. The compounding
plant is also being upgraded with fully automated and dedicated compounding
line for medical and food grade applications.
PVC Compounds Footwear Grade (Microlon)
PVC Compounds Footwear Grade (Compact)
PVC Compounds Profile for Automotive Applications
| Test Parameter |
Colour |
Specific Gravity |
Hardness |
Thermal Stability @ 200°C (Min.) |
Tensile Strength (Min.) |
Elongation at Break (Min.) |
Processing Temperature |
Applications |
| Unit |
NA |
NA |
Shore A |
Minutes |
N/mm2 |
% |
°C |
|
| Test Method |
Visual |
ASTM D:792 |
ASTM D:2240 |
IS:5831 |
IS:10810 Part7 |
IS:10810 Part7 |
|
|
| NP 40 |
Black |
1.16±0.02 |
45±2 |
40 |
5 |
350 |
145-180 |
Matte Surface |
| NP 45 |
Black |
1.16±0.02 |
45±2 |
20 |
8 |
400 |
130-170 |
Matte Surface |
| NP 50 BK |
Black |
1.18±0.02 |
55±2 |
30 |
10 |
400 |
130-170 |
Matte Surface |
| NP 60 PPT |
Black |
1.29±0.02 |
65±2 |
50 |
9 |
300 |
130-170 |
Matte Surface, Profiles |
| NP -60 |
Natural/ Black |
1.30 ± 0.02 |
60±2 |
50 |
11 |
380 |
145-180 |
Matte Surface |
| NP-60 BG |
Black |
1.30 ± 0.02 |
60±2 |
35 |
11 |
350 |
145-180 |
Matte Surface |
| NP -63 FF |
Black/ Blue/Red |
1.30 ± 0.02 |
75±2 |
50 |
12.5 |
350 |
140-180 |
Glossy Surface, Luggage Strips |
| NP-65 |
Natural |
1.31±0.02 |
65±2 |
30 |
11 |
350 |
140-180 |
Matte Surface |
| NP 65D* |
Black |
1.17 ± 0.02 |
65±2 |
45 |
12.5 |
400 |
150-180 |
Heat, UV & Low Temperature Resistance |
| NP -65 PR |
Black |
1.18 ± 0.02 |
65±2 |
35 |
13.5 |
400 |
145-180 |
Glossy Surface |
| NP-65 SUPPER |
Black |
1.23±0.02 |
65±2 |
60 |
11 |
360 |
145-180 |
Glossy Surface,Low Temperature Resistance |
| NP -70 G |
Gray |
1.25 ± 0.02 |
70±2 |
35 |
14 |
350 |
150-185 |
Matte Surface, |
| NP -75 |
Natural |
1.22 ± 0.02 |
65±2 |
50 |
13.5 |
350 |
145-180 |
Glossy Surface |
| NP -75 PR |
Black |
1.31 ± 0.02 |
75±2 |
50 |
15 |
300 |
130-150 |
Heat, UV & Low Temperature Resistance |
| NP-75 BK |
Black |
1.22 ± 0.02 |
71±2 |
50 |
12.5 |
300 |
130-150 |
Matte Surface |
| NP -80 |
Gray/ Black |
1.33 ± 0.02 |
80±2 |
55 |
15 |
250 |
150-185 |
Glossy Surface |
| NP -80 (SPL) |
Black |
1.31 ± 0.02 |
80±2 |
35 |
17 |
290 |
135-150 |
UV & Ozone Resistance |
| NP -80 FF |
Black/ Blue/ Red |
1.30 ± 0.02 |
80 ±2 |
55 |
17 |
290 |
140-180 |
Glossy Surface, Luggage Component |
| NP -90 |
Natural/ Black |
1.30 ± 0.02 |
90±2 |
50 |
18.5 |
250 |
150-190 |
Glossy Surface |
| NP-90K |
Natural |
1.25±0.02 |
88±2 |
50 |
17 |
250 |
150-185 |
Glossy Surface |
| NP-90(SPL) |
Black |
1.24±0.02 |
90±2 |
60 |
21 |
260 |
140-170 |
Heat UV& Low Temperature Resistance |
| NP To -1G |
Gray |
1.24 ± 0.02 |
70±2 |
50 |
12 |
300 |
145-180 |
Glossy Surface, Profiles |
| KLJ-40 BK BJ |
Black |
1.23 ± 0.02 |
45±2 |
30 |
8 |
350 |
145-180 |
Glossy Surface, Moulding |
| KLJ -50 BK BJ |
Black |
1.23 ± 0.02 |
50±2 |
30 |
8 |
350 |
145-180 |
Glossy Surface, Moulding |
| KLJ-55 BK |
Black |
1.28±0.02 |
55±2 |
40 |
8 |
350 |
145-180 |
Glossy Surface,Moulding |
| KLJ-65 BK |
Black |
1.70±0.02 |
65±70 |
35 |
12.5 |
400 |
145-180 |
Glossy Surface Extrusion |
| KLJ -80 |
Natural/ Black |
1.20 ± 0.02 |
66±2 |
25 |
12 |
300 |
145-180 |
Glossy Surface, Extrusion |
| KLJ FT BK/Pink |
Black/Pink |
1.27±0.02 |
76±2 |
30 |
15 |
320 |
150-185 |
Fuel Tubing |
| BT-60FL |
Natural |
1.20±0.02 |
60±3 |
65 |
9.8 |
350 |
130-150 |
Glossy Surface Extrusion |
| HNPV 50 BLACK |
Black |
1.16±0.02 |
55±2 |
20 |
80 |
400 |
145-175 |
Rubber Compound for high temperature corrosion |
| HNPV 65 |
Black |
1.18±0.02 |
65±2 |
20 |
100 |
350 |
130-150 |
resistant application eg. Automobile components |
PVC Compounds - Wire & Cable
| Test Parameter |
Specific Gravity |
Hardness |
Thermal Stability @ 200°C (Min.) |
Before Tensile Strength (Min.) |
Ageing Elongation at Break (Min.) |
After Temp. |
Ageing Tensile Strength (Min.) |
Elongation at Break (Min.) |
Volume Resistivity (Min.)(Min.) |
Loss @ 130°C/ 3 Hrs |
Volatile IS:5831 : 1984 Confirm to Standard |
Application |
| Unit |
NA |
Shore A |
Minutes |
N/mm2 |
% |
°C |
% |
% |
ohm-cm |
% |
|
|
| Test Method Grade |
ASTM D:792 |
ASTM D:2240 |
IS:5831 |
IS:10810 Part7 |
IS:1081 Part7 |
IS:10810 Part7 |
IS:10810 Part7 |
IS:1081 Part7 |
IS:3396 |
|
|
|
| KLJ-01 |
1.35±0.02 |
92±2 |
130 |
22 |
210 |
100 |
±10 |
±10 |
8x1014 |
0.5 |
IS : 5831 : 1984 |
Insulation above 3.3 KV |
| KLJ-09C |
1.32±0.02 |
94±2 |
130 |
20.5 |
200 |
135 |
±25 |
±25 |
5x1014 |
0.5 |
IS : 5831 : 1984, ASTM T13 |
Heat resistance upto 105°C |
| KLJ-11C |
1.36±0.02 |
94±2 |
140 |
19.5 |
225 |
135 |
±25 |
±35 |
0.8x1014 |
0.5 |
IS : 5831 : 1984, ASTM T13 |
Heat resistance upto 85°C |
| KLJ-20 |
1.43±0.02 |
91±2 |
80 |
18.5 |
225 |
80 |
±5 |
±8 |
0.4x1014 |
0.5 |
IS : 5831 : 1981T |
GP Sheathing & Insulation |
| KLJ-20LF |
1.40±0.02 |
88±2 |
60 |
18.5 |
225 |
80 |
±5 |
±8 |
0.4x1014 |
0.5 |
IS: 5831 : 1984 |
GP Sheathing & Insulation, Lead Free |
| KLJ-22 |
1.31±0.02 |
88±2 |
60 |
18 |
250 |
80 |
±6 |
±8 |
0.8x1014 |
0.5 |
ASTM Ti1 |
GP Insulation upto 1.1 KV, Fast Extrusion |
| KLJ-22A |
1.33±0.02 |
89±2 |
60 |
20 |
225 |
80 |
±6 |
±8 |
0.8x1014 |
0.5 |
ASTM Ti1 |
GP Insulation & Sheathing, suitable for
40°C |
| KLJ-23 |
1.32±0.02 |
91±2 |
120 |
21 |
250 |
80 |
±5 |
±7 |
0.4x1014 |
0.5 |
IS: 5831: 1984, ASTM Ti1 |
Insulation upto 3.3 KV |
| KLJ-28 |
1.41±0.02 |
90±2 |
80 |
18 |
225 |
80 |
±6 |
±8 |
0.6x1014 |
0.5 |
IS: 5831 : 1984, ASTM Ti1 |
GP Sheathing & Insulation |
| KLJ-93FR* |
1.47±0.02 |
93±2 |
100 |
18.5 |
200 |
100 |
±15 |
±15 |
0.5x1014 |
0.5 |
IS : 5831 : 1984 |
FR Sheathing & Insulation |
| KLJ-34 |
1.45±0.02 |
84±2 |
50 |
15 |
260 |
80 |
±10 |
±15 |
NA |
0.5 |
IS : 5831 : 1984, ASTM Ti2 |
Soft Sheathing, Co-axial wire |
| KLJ-35 |
1.36±0.02 |
86±2 |
50 |
18 |
270 |
80 |
±7 |
±9 |
0.2x1014 |
0.5 |
IS : 5831 : 1984, ASTM Ti2 & 5 |
Soft Insulation & Sheathing |
| KLJ-36 |
1.35±0.02 |
90±2 |
100 |
17.6 |
200 |
100 |
±10 |
±12 |
0.3x1014 |
0.5 |
IS : 5831 : 19841 |
Insulation & HR Sheathing |
| CG-1LT |
1.21±0.02 |
73±2 |
70 |
17 |
300 |
100 |
±10 |
±107 |
NA |
0.3 |
|
Low Temp-55°C Insulation |
| CG-10R |
1.48±0.02 |
88±2 |
70 |
17 |
240 |
80 |
±15 |
±15 |
NA |
0.5 |
IS : 5831: 19841 |
GP Sheathing |
| CG-DW |
1.36±0.02 |
93±2 |
100 |
22 |
220 |
100 |
±6 |
±8 |
5.0x1014 |
0.5 |
IS : 5831: 19841 |
Drip Wire, Jumper Wire |
| CG-FRL SD1** |
1.62±0.02 |
96±2 |
100 |
14 |
150 |
100 |
±10 |
±10 |
NA |
0.5 |
ASTM 2843 & 2863 |
Flame Retardant & Low smoke |